How Imperial Cartons Helped Pacemaker Exhausts Solve the Short-Run Packaging Problem

The TLDR (Too Long Didn’t Read) Version 

• Client: Pacemaker Exhausts, a South Australian manufacturer of premium high-flow sports exhaust systems. 

• The Challenge: They needed just 75 cartons with a custom fit and high-resolution print. Larger suppliers declined the order because it was too small. 

• The Solution: Imperial Cartons designed a tailored box, created a prototype for fit, and arranged ultra-high-quality digital printing. 

• The Outcome: Pacemaker received export-ready cartons with strong branding and durable construction, proving that short-run packaging can still achieve premium results. 

About the Client 

Pacemaker Exhausts is an Australian manufacturer based in South Australia. Specialising in high-flow sports exhaust systems made from 409 stainless steel, they design performance-driven products for both local and international markets. 

The Challenge 

Pacemaker Exhausts required packaging that would: 

1. Securely hold their heavy stainless-steel exhausts 

2. Showcase detailed, high-resolution custom printing that matched their premium reputation 

3. Be produced in a short run of just 75 cartons 

When they approached larger packaging suppliers, their request was turned away because the order wasn’t “big enough.” With export deadlines approaching, Pacemaker needed a partner willing to take the challenge seriously. 

The Solution 

Imperial Cartons applied a customer-first approach, tailoring every step of the process. What we did: 

• Box Design: Collaborated with Pacemaker to design the correct size and structure. 

• Prototype: Created a sample carton to confirm a secure fit for the exhaust systems. 

• Artwork Support: Helped refine Pacemaker’s graphics to ensure sharp, vibrant print results. 

• Digital Printing: Coordinated with Ancyn Screen Printers to achieve ultra-high-resolution printing, even on a short run. 

  
  

The finished cartons, in striking black and yellow, featured detailed imagery that reflected Pacemaker’s brand identity with precision. 

Results 

“The colours contrast beautifully, the black and the yellow really stand out. Getting that contrast adds to the vibrancy and appeal of the box.” – Ash, Imperial Cartons 

Key Outcomes: 

• 75 cartons manufactured to exact specifications 

• Premium print quality with vibrant colours and fine detail 

• Export-ready strength and protection 

Pacemaker gained a packaging partner who said yes when others said no. With their new cartons, they were able to ship products overseas with confidence while also delivering a strong first impression to their clients. 

This project demonstrates that short-run packaging can still achieve high-end results. Imperial Cartons combines secure design, premium print, and export-ready durability.  

No matter the order size. 

If your business needs packaging that reflects the true value of your product, contact Imperial Cartons today at imperialcartons.com.au.